JOGSON - yarn dyeing machine

Jogson Yarn Conditioning / Heat Setting Machine is suitable for elasticity and strength of yarn to remove snarling and curling effects, Twist Setting, Stablishing moisture level in dry yarn, Stablishing the yarn hence better efficiency in Bulking of Acrylic yarn, Dye Fixing, Dyeing, Winding, Weaving etc.

The Dual Purpose Machine - Conditioning of Natural Fibers, Viscose, Lycra Blends, Wool and Heat Setting of Polyester, Nylon and Acrylic yarn in cop, cone and hank form.

PROCESS CONTROL

The entire process of conditioning from material loading. Locking of front door, Vacuum is first created upto 760 mmg by water ring vacuum pump to remove the air and impurities from the yarn. This will improve penetration by steam and lack of oxygen will prevent oxidation.
Steam is then injected in the Machine along its entire length ensuring an even distribution of temperature. The required temperature is maintained during the process. Vacuum is re-created to remove excess moisture from the yarn. External Steam Heating of the Machine through Limpet Coil ensures no steam condensation, it also helps to maintain the temperature. When Cooling is required for the machine some Limpet Coil can work with water.
Multiple Vacuum, Steam and water cooling cycle are possible by linking two or more programes in the Micro-Processor. The pneumatic Valves, Door Locking / Unlocking, Direct / Indirect Steam Heating, Vacuum, vacuum Release, Air Release, Jacket Cooling, Jacket Drain ad Vessel Drain are operated by the Pneumatic Controls through Micro-Processor - TPR-23.

ADVANTAGES OF MICRO-PROCESSOR- TPR-23

User friendly, Alpha Numerical LCD display.
Memory retention in case of Power Failure.
Easy to Program. (upto 16 Steps per program)
Upto 20 Programs can be stored for different type of yarns.
Program can be changed/altered as per process requirements.

CONTROL PANEL
It consists Electrical Section for Vacuum Pump Motor along with interlocking devices and Auto/Manual
Switches to operate the Machine.

YARN CARRIER
Different kinds of Yarn Carriers are used for Yarn Packages, Creel Type Trolley for the Packages having sufficient inner diameter, Aluminum / S.S. Bin for yarn wound on Bobbins and Hangers for loose yarn. Hanks, Muffs etc.

YARN LOADING
Loading of yarn is done on Yarn Carrier which are placed on an External Trolley. ( Extra Trolley and Carrier can be provided to save loading & Unloading period.)

ADVANTAGES
Twist Setting.
Reduction in Snarling.
Improve in Dye Affinity.
Easy to operate and low maintenance cost.
Improved Weaving & Knitting performance.
Higher elongation and Work capacity for yarn.
Optimum usage of energy resulting in substantial saving.

Material of construction

MILD STEEL (Stainless Steel Material against Requirement)

Vacuum Pump Drive 2800 RPM (HP)

7.5

Maximum Temperature

60° C - 130° C

Steam Requirement per Hour at 7kg./cm²

100 kg. / cm²

150 kg. / cm²

200 kg. / cm²

250 kg. / cm²

300 kg. / cm²

Average Steam Consumption per kg. of yarn

Between 0.25 kg. to 0.50 kg. of steam per kg. of yarn

Water Consumption (During the vaccum pump operation)

15-30 Lts. per minute at 1.00 kg. / cm² to 1.5kg. / cm² Pressure

Compressed Air Requirement

6-7 kg. / cm²

Loading Capacity of Yarn (Kg.)

50-55

100-110

150-160

200-210

250-260

Main Vessel Length

1300 mm

1500 mm

2000 mm

2500 mm

Main Vessel Diameter

920 mm

1220 mm

Material	Cotton Waxed	Cotton Unwaxed	Viscose	Wool	P/C, P/V	Nylon	Polyester
Temp ^oC	55-60	60-80	60-65	70-80	80-100	105	120-130
Soak Time	25-30	20-25	25-34	20-25	30-40	20-25	20-25
Total Time	50-60 min	60-70 min	50-60 min	60-70 min	60-70 min	30-40 min	30-40 min

Yarn Carrying Trolley	According to the Package size
Front Door Operation	Automatic with Pneumatic Control (Standard for all Models)