Yarn Conditioning/Heat Setting Machine
 

JOGSON Yarn Conditioning / Heat Setting Machine is suitable for elasticity and strength of yarn to remove snarling and curling effects, Twist Setting, Stablishing moisture level in dry yarn, Stablishing the yarn hence better efficiency in Bulking of Acrylic yarn, Dye Fixing, Dyeing, Winding, Weaving etc.

The Dual Purpose Machine - Conditioning of Natural Fibers, Viscose, Lycra Blends, Wool and Heat Setting of Polyester, Nylon and Acrylic yarn in cop, cone and hank form.

PROCESS CONTROL

The entire process of conditioning from material loading. Locking of front door, Vacuum is first created upto 760 mmg by water ring vacuum pump to remove the air and impurities from the yarn. This will improve penetration by steam and lack of oxygen will prevent oxidation.
Steam is then injected in the Machine along its entire length ensuring an even distribution of temperature. The required temperature is maintained during the process. Vacuum is re-created to remove excess moisture from the yarn. External Steam Heating of the Machine through Limpet Coil ensures no steam condensation, it also helps to maintain the temperature. When Cooling is required for the machine some Limpet Coil can work with water.
Multiple Vacuum, Steam and water cooling cycle are possible by linking two or more programes in the Micro-Processor. The pneumatic Valves, Door Locking / Unlocking, Direct / Indirect Steam Heating, Vacuum, vacuum Release, Air Release, Jacket Cooling, Jacket Drain ad Vessel Drain are operated by the Pneumatic Controls through Micro-Processor - TPR-23.

ADVANTAGES OF MICRO-PROCESSOR- TPR-23

User friendly, Alpha Numerical LCD display.
Memory retention in case of Power Failure.
Easy to Program. (upto 16 Steps per program)
Upto 20 Programs can be stored for different type of yarns.
Program can be changed/altered as per process requirements.

CONTROL PANEL
 It consists Electrical Section for Vacuum Pump Motor along with interlocking devices and Auto/Manual
Switches to operate the Machine.
YARN CARRIER
Different kinds of Yarn Carriers are used for Yarn Packages, Creel Type Trolley for the Packages having sufficient inner diameter, Aluminum / S.S. Bin for yarn wound on Bobbins and Hangers for loose yarn. Hanks, Muffs etc.

YARN LOADING
 Loading of yarn is done on Yarn Carrier which are placed on an External Trolley. ( Extra Trolley and Carrier can be provided to save loading & Unloading period.)

ADVANTAGES
 Twist Setting.
Reduction in Snarling.
Improve in Dye Affinity.
Easy to operate and low maintenance cost.
Improved Weaving & Knitting performance.
Higher  elongation and Work capacity for yarn.
Optimum usage of energy resulting in substantial saving.
Material Cotton Waxed
 		Cotton Unwaxed
 		Viscose Wool P/C, P/V Nylon Polyester
Temp oC 55-60
 		60-80
 		60-65 70-80 80-100 105 120-130
Soak Time 25-30
 		20-25
 		25-34 20-25 30-40 20-25 20-25
Total Time 50-60 min 60-70 min 50-60 min 60-70 min 60-70 min 30-40 min 30-40 min

Technical Specification

Model JYCH 50 JYCH 100 JYCH 150 JYCH 200 JYCH 250
Material of  construction MILD STEEL (Stainless Steel Material against Requirement)
Vacuum Pump Drive 2800 RPM (HP)
5 5 7.5 7.5 7.5
Maximum Temperature

60° C - 130° C
Steam Requirement per Hour at 7kg./cm²
100 kg. / cm² 150 kg. / cm² 200 kg. / cm² 250 kg. / cm² 300 kg. / cm²
Average Steam Consumption per kg. of yarn

Between 0.25 kg. to 0.50 kg. of steam per kg. of yarn
Water Consumption (During the vaccum pump operation)

15-30 Lts. per minute at 1.00 kg. / cm² to 1.5kg. / cm² Pressure
Compressed Air Requirement

6-7 kg. / cm²
Loading Capacity of Yarn (Kg.)
50-55 100-110 150-160 200-210 250-260
Main Vessel Length
1300 mm 1500 mm 2000 mm 2500 mm 2500 mm
Main Vessel Diameter
920 mm 920 mm 1220 mm 1220 mm 1220 mm
Yarn Carrying Trolley

According to the Package size
Front Door Operation

Automatic with Pneumatic Control (Standard for all Models)

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